Product Description
The first step of the double-layer trapezoidal tile press is the sheet conveying. Usually, it is equipped with a feeding device to smoothly feed the metal sheet to be processed (such as color steel sheet, galvanized sheet, etc.) into the machine. These feeding devices generally include a powered roller, which is driven by a motor to rotate the roller. The sheet is placed on the roller and is conveyed to the next processing link under the action of friction. The speed of the powered roller can be adjusted according to production needs to match the rhythm of the subsequent forming process.
Main Technical Parameters
| Material | Type | PPGI/GI |
| Thickness | 0.3-0.6mm |
| Width | 1000mm |
| Roller Stations | 14/18Stations |
| Roller & Shaft Material | 45# Steel Quenching and Plating |
| Diameter of Shaft | Φ70mm |
| Cutter Material | CR12 |
| Drive Type | Chain Drive |
| Speed | 4m/min |
| Total Power | 5.5+5.5KW |
| Voltage | 380V 50Hz 3Phases |
Working Flow
Decoiling → Material Feeding → Roll Forming → Cutting → Collecting
Component & Technical Parameters
This part is used to support Coil.
And make the coil in a rotary way.
Bearing capacity: 5T
Inner diameter: 470-530mm
(adjustable according to demand.)
In order to avoid damage to the machine by impact when the machine is running, we have installed a brake device for you.
Hydraulic Pump Station
The purpose of this pump station is to drive the cutter to start cutting works.
The hydraulic tank use 46# hydraulic oil.
Equipped with a cooling fan which can internal circulation cooling, to ensure the oil pump station will not be affected by high oil temperature during working.
Solenoid valve brand: Huade
Touch Screen Control Cabinet
The control cabinet has two modes, automatic and manual modes.
The unit length of the targeted sheet and quantity can be set in the touchscreen.
The system is simple and easy to operate.
Electrical Component Brand:
1. VFD: Delta
2. Circuit breaker: Delixi
3. Contactor: Delixi
4. Relay: Xinling
5. PLC: Delta
6. Transformer: Delixi
Feeding Table & Pre-Cutter
Guide the coil come into the correct position and going to the roll forming part.
Also including a Hand Pull Cutting Device, it is convenient to pre-cut the coil when want to changing color or thickness.
Shaft & Roller
Material is 45# Steel Quenching and Plating.
The processed rollers are smooth, hard and will not rust.
Will not leave any scratches on the sheet when working.
Pressing Section & Cutter
The material of blade is CR12.
After shaping, the metal is cut into individual slats of the required length. Precision cutting ensures uniformity in the final product.
While the first layer is being formed, another similar forming system is forming the second layer of sheet material. This process is similar to the first layer, but due to the double-layer design, precise synchronous control is required. High-precision transmission devices and control systems are usually used to ensure the synchronization of the two-layer forming. For example, the movement of the two-layer forming rollers is coordinated through a synchronous shaft or electronic sensor so that they complete the same forming steps in the same time, thereby producing two trapezoidal tiles with the same or different specifications.
Product Tags:
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Customizable Double Deck Roll Forming Machinery For Steel Images
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